The main thing, when planning your cross section is to consider is what kind of grind you want. The cross section is what the blade would look like if it were to be sliced in half perpendicular to the blade. Now the question is to what you want your blade cross section to look like. Make sure to only take off the slag, and protect the steel.Īt this point, the steel will finally start to look like a sword. If that is the case, then use the cup brush or the flap disc. To get the surface slag off you can use a variety of things, -wire wheel on bench grinder -wire cup on angle grinder -flap sander on angle grinder I recommend just using the wire wheel unless it proves to be too strong. Before grinding the bevels can start, all the slag on the steel must be off, because it dulls the belts very quickly. The tang can be designed in a variety of ways, but it needs to follow the simple concept of mine, curving on both sides with a tapering tang.Īfter using the angle grinder, finish up the profile with either a belt sander/grinder, a angle grinder with a grinding wheel, or a bench grinder. I prefer to leave excess material and finish up with a grinder. Get as close as you can to the actual shape without risking the blade. Start the profiling with an angle grinder using a thin cut off disc. You must be sure that the blade has enough material. That is also part of the planning process. Make sure the areas you mark, have thick enough steel. The first step is to mark out what you want the blade to look like. I trust my skills with a hammer less than my ability to simply grind away the steel. At this point, the blade has it's proper profile, and is ready for the next step.Īfter achieving a uniform thickness on the steel, the next step is to grind it to the desired profile. The desire was to get the sides parallel, match the curves of the tip, and achieve a uniform thickness of the blade. I hit both the side, and the flat of the blade to make it look more like a sword.Īfter reaching proper width, length, and thickness I started to square up the piece as a whole. I switched over to a pneumatic hammer, when I needed to do finer work. ![]() The overall desire was to stretch out the blade by compressing the width and decreasing the thickness that resulted. By using hand tools, it is much easier to not mess anything up. The whole process is quite a lot of back and forth work. To counteract this, I started hammering it on the flat side of the blade. During this part, the sides of the steel began to thicken up more then the middle. At the hammer I carefully applied blows consistently along the length of the piece.Īfter several heats, it started reduce in width, and increase in length and thickness. I heated the whole section with a five burner gas forge to a yellow heat. This all can be done by hand, but because off the mass of the steel I chose to use a power hammer. To start, I wanted to reduced the width of the piece. The blade was too wide, and not long enough. The proportions of the leaf spring are quite different from my desired blade style. I AM TRYING TO GROW SO PLEASE HELP ME OUT. I will cover what I know, and leave the remaining to you guys.ĪLSO PLEASE CHECK OUT MY YOUTUBE CHANNEL AND CLICK SUBSCRIBE FOR UPCOMING VIDEOS ON EVERYTHING FROM BLACKSMITHING TO SLING SHOT CONSTRUCTION. Almost every step along the way can be substituted, or done in a different way. I have made axes, knives, and spears, and nothing compared to the joy from this product.Īnother point worth making. When everything came together there was almost a sense of euphoria. I hope that with this guide, anyone can make such a tool in a much more timely manner then I did.Īll that aside, this was the most rewarding thing I have ever made. ![]() I would spend so many hours thinking, daydreaming, trying to tackle the next step, the best way. It was something that took a new frame of mind again and again. I set this down for even months at a time. It is not an inherently challenging creation for someone familiar with their hands, but it takes patience, and requires focus. It was the first time I had ever tackled a project of this scale. I simply couldn't count the variety of tools I used. ![]() Skills from blacksmithing to drilling, to lathe work. I learned so many new things on this build. Much of this sword uses old techniques, honed by the generations. I mean a full scale, full functioning, full danger sword. Have you ever wanted to build your own sword? And I don't just mean a knife or dagger. ![]() This intro will serve as an overall reflection and analysis of the process, as well as a full introduction as expected. I wrote most of this while I worked on the project.
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